The first tangible step is creating a white wax sample, a precise representation of the digital sculpt. This sample is vital for evaluating physical details and proportions, allowing us to catch any design flaws that might not be obvious in the digital realm. It’s our first checkpoint to align expectations between publishers and manufacturers.
Once the white wax is approved, we move on to the red wax sample. This version simulates how the miniature will behave during the mold-making process, testing for moldability and structural integrity. Any necessary adjustments are made here to ensure a smooth transition to mass production.
Next comes the design of the tooling molds. These molds are meticulously crafted to optimize the production process, balancing efficiency, quality, and cost. Each cavity corresponds to parts or entire figures, ensuring precise replication of details from the sculpt. Properly designed molds allow for multiple miniatures to be produced simultaneously, significantly increasing production speed while maintaining consistency.
After that, we create a PU (polyurethane) sample using prototype molds. This stage allows us to assess texture and material quality, giving publishers a final look before committing to full-scale production.
